Environmental Commitment

CONSISTENTLY
STRIVING FOR MINIMAL
ENVIRONMENTAL IMPACT

At AIA, we operate with strict adherence to the principles of conservation: Reduce, Reuse, and Recycle. Our objective is to optimise efficiency by minimising the dependence on fossil fuels and embracing a circular economy mindset.

Our Commitment

We remain firmly dedicated to mitigating the negative environmental effects of our activities and operations throughout.

Our Initiatives
  • We implement strong management procedures to ensure rigorous compliance with relevant environmental regulations
  • We adhere to all EHS regulations mandated by Indian environmental laws
Process Efficiency

AIA Engineering acknowledges that operational efficiency is crucial for sustainability efforts within our Company. By implementing cutting-edge heat treatment processes, we optimise the durability and performance of our engineering solutions

Our Initiatives
Heat Treatment

All our foundry units, utilises direct energy for the heat treatment process, opting for Piped Natural Gas over other fossil fuels to reduce Scope 1 emissions. Flue gas recuperators have been installed on all gas-fired heat treatment furnaces, enhancing furnace efficiency and recovering heat from flue gases. This recovered waste heat is then utilised to pre-heat the combustion air supply to the burners

Melting Techniques

Our company employs induction furnaces for melting operations requiring electricity. Our closed-loop process minimises energy and heat loss, thereby aiding in the reduction of GHG emissions.

Energy Reduction

Our Company is aware of the pivotal role of energy reduction in fostering sustainable practices.

Our Initiatives
  • Use of medium frequency Induction furnace for all our melting operations and closed-loop process ensures minimum loss of energy
Renewable Energy

We have formulated a comprehensive long-term strategy to mitigate emissions. As a part of this strategy, we are progressively increasing the proportion of renewable energy in our overall energy consumption

Our Initiatives
  • The Company has installed 11 Wind Energy Turbines at the Kutch and Jamjodhpur sites and 3 sets of Hybrid (Wind+Solar) at Amreli, Gujarat which have total installed capacity of 37.38 MW of renewable energy.
Emissions

Our Company implements all essential measures to monitor and prevent pollution resulting from our operations.

Our Initiatives
  • All our stacks meet height requirements, while critical stacks are connected to an online monitoring system. Our Company engages third-party agencies and experts to ensure compliance with air-quality standards set by the State Pollution Control Board.
  • Our internal procedure is in place to guarantee emission-free production. The Dust Extraction (DE) or Fume Extraction (FE) system is integrated with the production equipment, and any malfunction will activate an alarm, automatically halting production.
Water Management

At AIA, water serves many of our industrial purposes, such as cooling furnace coils, facilitating the moulding process, and operating cooling towers. Additionally, we utilise water in canteens for drinking, sanitation, and gardening purposes. Our Company maintains a robust water management system to ensure efficient water usage across all these activities.

Our Initiatives
  • We periodically conduct training sessions on water conservation and management for all our employees. An annual water audit is carried out at all plant locations. Observations and recommendations from the audit are implemented impartially on a priority basis.
  • We have implemented a rainwater harvesting system to replenish groundwater. Rainwater from rooftops and runoff is directed to recharge wells, supported by a prefiltration system
  • We uphold a policy of Complete Zero Liquid Discharge (ZLD). Dry-type cooling towers have been installed, which have minimised blow-down significantly. The discharged water is recycled within the plant. Additionally, grey water and sewage undergo treatment in STP plant, equipped with a three-tier system and an ultra-filtration water purification unit. The treated water is then reused within the plant.
Waste And Circular Economy

To adopt a sustainable approach to waste management, our Company is shifting from a traditional ‘linear business model’ to an innovative ‘circular business model.’ Through this approach, we are ensuring efficient utilisation of resources throughout their lifecycle

Our Initiatives
  • We have implemented a waste hierarchy approach, prioritising waste reduction, reuse, recycling, and recovery over disposal, aligning with circular economy principles. Whenever feasible, our Company seeks opportunities to incorporate recycled materials and repurpose waste generated by operations.
  • We strictly adhere to regulations concerning hazardous waste management, batteries, and e-waste management. All waste generated undergoes either remelting in the furnace or recycling through authorised recyclers and vendors. This waste disposal framework ensures compliance and responsible waste disposal practices.